High Standard Rotary Pump for High Viscosity Material

• After-sales Service: Email Details & Permanent Supply Parts
• Warranty: One Year for Whole Pump
• Application: Pet Food, Chocolate, Ice Cream, Vegetable, Fruit, Dairy, Beverage, Meat Slurry, Flour Slurry, Soybean Protein, etc.
• Model NO.: TLS
• Customized: Customized
• Certification: CE, 3A, FDA
• Scope of Application: Transfer All Viscous Fluids
• Rotor Type: Bi-Wing Rotor/Tri-Impeller Rotor/ Multi-Impeller/
• Seal Type: Mechanical Seal/Mechanical Seal W.Oil-Flush/etc.
• I$O Connection: Flange/Clamp/Screw/ or Special Design as Require
• I&O Direction: Horizontal/Vertical
• Main Products: Lobe Pump/ Homogeneous Pump etc.
• Viscosity Range: 1-100, 0000cps
• Flow Range: 0.5-400 M3/H
• Discharge Pressure: 1-12bar
• Transport Package: Export Packing
• Specification: Stainless Steel
• Trademark: DURREX
• Origin: Ningbo China
• HS Code: 841360
• Production Capacity: 20000 PCS/Year

Product Description

High standard Rotary Pump With High Efficiency and Competitive Price for High Viscosity Material

Sanitary grade lobe pump is one of the products specially developed by Durrex pumps company to meet the customers in the production process of high hygiene requirements. Working chamber has sanitary rotor, rotor locking nut O - ring, pump body without sanitary dead angle and Higher hygienic grade. Support CIP, SIP. The surface roughness is 0.2--0.8um, in accordance with 3A, FDA standards. Can be widely used food, medicine and other materials with high requirements for hygiene level.

We are specialized in the production of rotor pumps and homogeneous pumps. The production capacity reaches 20,000 units/year.Our pumps can transfer medium with viscosity up to 1,000,000cps, with a maximum flow rate of 400m3 / h (Capacity of 30L / R).

Applications:

Sugar, chocolate, dairy products, various syrups, concentrated fruit juice, jelly, yogurt, honey, ice cream, moon cake stuffing, flour slurry, soy protein, meat stuffing, condiments, tomato sauce, hot pot base material, bean paste and other food.

Partners:
Mars, Nestle, Karft, Danone, Ferrero, Mayora, Kewipe, Heinz, Candy Tech, Lotte, Colacao, Cadbury,  Fonterra, Yili, UHA, Buhler, Glic, Perfetti Cargill, Yihaicarry......
 

DURREX LOBE PUMP CO.,LTD
Iteam	Medium	Viscosity Range (cp)	Media Characteristics	Select for lobe pump
1	Chocolate (liquid)	3,000-20,000	High viscosity with crystal, Easy to leak for mechanical seal, Affected by temperature.	Bi-wing rotor, Mechanical seal w. oil-lubricant, Lobe pump w. steam jacket.
2	Syrup	1,000-20,000	High viscosity, Affected by temperature.	Lower speed, Lobe pump w. steam Jacket.
3	Maltose	3,000-20,000	High viscosity, Affected by temperature.	Lower speed, Lobe pump w. steam Jacket.
4	Molasses	2,000-100,000	High viscosity, Affected by temperature.	Lower speed, Lobe pump w. steam Jacket.
5	Honey	2,000-10,000	High viscosity, Affected by temperature.	Lower speed, Lobe pump w. steam Jacket.
6	Sucrose	10-5,000	High viscosity with crystal, Affected by temperature.	Bi-wing rotor, Lower speed, Lobe pump w. steam Jacket.
7	Beet Sugar	100-8,000	High viscosity, Affected by temperature.	Lower speed, Lobe pump w. steam Jacket.
8	Milk	20-1,000	Lower viscosity	Higher speed, Tri-impeller rotor, Sanitary grade.
9	Concentrated Milk	2,000-100,000	High viscosity.	Lower speed; Mechanical seal w. water-flush.
10	Yoghourt	2,000-10,000	Yogurt easy demulsification.	Bi-wing rotor; Sanitary grade, Lower speed
11	Ice cream	800-10,000	High viscosity.	Tri-impeller rotor, Sanitary grade.
12	Cheese	1,000-20,000	Yogurt easy demulsification.	Lower speed, Bi-wing rotor.
13	Hot pot seasoning	2,000-7,000	High solid content and large particle, Salt content and easy corrosion.	Wetted parts S.S.316L, Bi-wing rotor.
14	Mustard	4,000-30,000	Poor flowability & ambient; and will be better while heating.	Lobe pump w. steam Jacket, Tri-impeller rotor.
15	Tomato sauce	2,000-30,000	High viscosity.	Mechanical seal w. water-flush, Tri-impeller rotor, Lower speed.
16	Peanut butter	3,000-20,000	High viscosity.	Tri-impeller rotor, Lower speed.
17	Salad dressing/ Mayonnaise	5,000-30,000	High viscosity.	Mechanical seal, Tri-impeller rotor, Lower speed.
18	Jam	2,000-10,000	High viscosity with particle.	Mechanical seal, Bi-wing rotor, Lower speed.
19	Chicken juice/ Chicken bouillon	10-10,000	Salt content and easy corrosion.	Wetted parts S.S.316L.
20	Oyster sauce	2,000-20,000	Salt content and easy corrosion, High viscosity.	Wetted parts S.S.316L, Lower speed.
21	Fermented bean curd	3,000-8,000	Salt content and easy corrosion.	Wetted parts S.S.316L.
22	Bean paste	5,000-20,000	Salt content and easy corrosion, Easy corrosion and crushing.	Wetted parts S.S.316L, Bi-wing rotor.
23	Soy sauce	10-3,000	Salt content and easy corrosion.	Wetted parts S.S.316L/2205.
24	Vinegar	1-300	Lower viscosity.	Small clearance for rotor.
25	Butter	50-2,000	Easy to become liquid after heating.	Lobe pump w. steam Jacket, Tri-impeller rotor.
26	Beef tallow	10-3,000	Easy to become liquid after heating.	Lobe pump w. steam Jacket, Tri-impeller rotor.
27	Shortening	50-200	Steam jacket if required.	Lobe pump w. steam Jacket.
28	Soybean oil	50-300	Common type.	Common type lobe pump.
29	Sesame oil/Castor oil/Refined sesame oil/Black sesame seed oil	20-500	Common type.	Common type lobe pump.
30	Peanut oil	50-300	Common type.	Common type lobe pump.
31	Corn oil	50-300	Common type.	Common type lobe pump.
32	Palm oil/Palm butter	50-100	Common type.	Lobe pump w. steam Jacket, Tri-impeller rotor.
33	Flour slurry	2,000-5,000	Common type.	Lobe pump/Homogeneous pump.
34	Pastry cake	2,000-5,000	Common type.	Homogeneous pump.
35	Cream (food)	2,000-10,000	Common type.	Mechanical seal, Tri-impeller rotor.
36	Stuffing	10,000-100,000	High solid content, Poor flowability	V-inlet type, Bi-wing rotor.
37	Yeast slurry	200-2,000	Common type.	Common type lobe pump, Tri-impeller rotor.
38	Soybean protein	300-500	Common type.	Mechanical seal w. water-flush.
39	Protein neutralization	300-500	Common type.	Homogeneous pump.
40	Protein extraction	300-500	Common type.	Homogeneous pump.
41	Egg liquid	50-1,000	Lower viscosity	Lower speed.
42	Creamer	1,000-3,000	Common type.	Mechanical seal, Tri-impeller rotor,
43	Yeast	200-10,000	Common type.	Mechanical seal, Tri-impeller rotor,
44	Food flavor	100-4,000	Common type.	Mechanical seal, Tri-impeller rotor,
45	Gelatin (food additives)	1,000-3,000	Common type.	Mechanical seal, Tri-impeller rotor,
46	CMC additives	50-1,000	Common type.	Mechanical seal, Tri-impeller rotor,
47	Konjac gum	1,000-10,000	High viscosity.	Lower speed, Mechanical seal, Tri-impeller rotor,
48	Sucralose (sweet additives)	100-2,000	Need insulation is required.	Lobe pump w. steam Jacket, Mechanical seal w. water-flush.
49	Carbonated drinks	50-500	Lower viscosity.	Mechanical seal, Tri-impeller rotor,
50	Concentrated juice	2,000-5,000	Lower viscosity, The fruit grain is easy to destroy.	Bi-wing rotor.
51	Wine & beverage	10-500	Lower viscosity.	Small clearance for rotor.
52	Seasoning	50-3,000	Salt content and easy corrosion.	Wetted parts S.S.316L.
53	Meat paste	1,000-10,000	High viscosity.	Lower speed, V-inlet type, Bi-wing rotor.
54	Food additives	2,000-4,000	Common type.	Mechanical seal, Tri-impeller rotor,
55	Jelly	800-3,000	Easy to destroy.	Bi-wing rotor.
56	Lees (Residues left after brewing)	1,000-6,000	Particle inside.	Bi-wing rotor.
57	Flesh/ Fruit grain	1,000-5,000	The fruit grain is easy to destroy.	Bi-wing rotor.
......	......	......	......	......

Product features:

1. Gap is kept between the rotors and rotors & pump body, no friction, long using-life.  
2. Simple assembling and disassembling, easy to maintenance and clean, less easily-damaged parts.  
3. High efficiency and energy-saving, low failure, reliable sealing and low noise.   
4. In the same type pump, different type rotor can be interchanged.
5. Capable to pump the viscous medium from 1cp to 2million cps.  
6. Capable of pumping mixture of gas, fluid and solid medium.  
7. Equipped with inverter, the flow can be adjusted as requirement of end-user.   
8. Flange, screw or clamp connection can be selected as required.  
9. Higher hygienic grade, support CIP, SIP. The surface roughness is 0.2--0.8um, got 3A, FDA certification.  
10. Hygienic safety valve is built-in structure. 

Structure drawing and main material

Description	Material	Quantity
Pump cover	304 /304L /316 /316L	1
Pump body	304 /304L /316 /316L	1
Rotor	Rubber /304 /304L /316 /316L	2
Main shaft	316-316L /42CrMo	1
Sub-shaft	316-316L /42CrMo	1
Mechanical seal seat	304 /304L /316 /316L	2
Mechanical seal	SIC /Tungsten carbide	2
O-ring	FKM /FFKM/ EPDM /TFE /PTFE,etc.	1
Rotor lock nut	304 /304L /316 /316L	2
Lip seal	NBR /FKM	3

Working Principle of Lobe Pump

Twin-Rotary pumps are multi-functional and bi-directional positive displacement pumps, produced with fine technology. The manufacturing engineering and precision of the pumps approach the advanced level of the world. Rotary pumps use synchronic rotors, driven by a pair of synchronic gears in the gear box. Transmitted by the main shaft and the sub-shaft. The rotors move synchronically in counter-clockwise directions, which, consequently, varies the pump capacity and builds up high vacuum capacity and emission pressure. It is particularly suitable to pump sanitary medium, high-corrosive and high-viscous medium.

Technical parameters
Type	Capacity for tri-imepller rotor (L/r)	Rotation speed (r/min)	Flow (m^3/h)	Discharge Pressure (MPa)	Standard I& O DN (mm)	Enlarged I& O DN (mm)	Weight Bare pump (kgs)
15TLS12-0.5C	0.04	10-720	0.5	1.2	15	25	30
25TLS12-2C	0.15	10-720	2	1.2	25	40	40
40TLS12-5C	0.32	10-500	5	1.2	40	50	50
50TLS12-10C	0.65	10-500	10	1.2	50	65	80
60TLS12-15C	1.1	10-500	15	1.2	65	80	120
65TLS12-20C	1.74	10-500	20	1.2	65	80	200
75TLS12-30C	2.6	10-500	30	1.2	80	100	230
80TLS12-40C	3.65	10-500	40	1.2	100	125	260
100TLS12-60C	5.2	10-500	60	1.2	125	150	400
125TLS12-80C	6.8	10-500	80	1.2	125	150	450
140TLS12-120C	9.8	10-400	120	1.2	150	200	600
150TLS12-150C	12.8	10-400	150	1.2	150	200	680
200TLS12-200C	16	10-300	200	1.2	200	250	780
250TLS12-300C	20	10-300	300	1.2	250	300	900
300TLS12-400C	30	10-300	400	1.2	300	350	1100
...	...	...	...	...	...	...	...

Installation drawing and weight

Horizontal
Type	A	AA	B	BB	C		D	E	F	M
					standard seal	water flush seal
15TLS12-0.5C	140	170	67	99.5	41.5		Φ17	20	92	5
25TLS12-2C	185	220	108	144	50.5	61.5	Φ22	50	98	6
40TLS12-5C	210	240	114	154.5	60	71	Φ28	50	111	8
50TLS12-10C	246	284	125	175	71	82	Φ38	50	130	10
60TLS12-15C	270	310	138	178	92	103	Φ45	80	133	14
65TLS12-20C	300	338	155	198	105	117	Φ50	80	138.5	14
75TLS12-30C	334	372	188	244	103	118	Φ55	80	160	16
80TLS12-40C	362	400	199	250	112.5	130.5	Φ60	80	164	18
100TLS12-60C	350	410	220	280	136	151	Φ70	110	178.5	20
125TLS12-80C	376	430	255	322	146	161	Φ75	110	193	20
140TLS12-120C	410	480	260	365	163.5	183.5	Φ95	140	231	25
150TLS12-150C	450	520	290	386	175	197	Φ110	140	245.5	28
200TLS12-200C	450	520	290	386	200	222	Φ110	140	245.5	28
Type	HA	HB	HC	HD	K	LA	LB			Bear pump estimated wight (G.W.:kgs)
							Flange	Clamp	Screw
15TLS12-0.5C	70	94	169	18	Φ14	252	180	160	160	20
25TLS12-2C	84	119	222	20	Φ14	345	245	220	220	40
40TLS12-5C	94	133	245	20	Φ14	380	275	260	260	50
50TLS12-10C	109.25	158	303	25	Φ18	426	320	308	308	85
60TLS12-15C	137.5	200	370	30	Φ18	505	350	350	350	150
65TLS12-20C	140	207.5	399.5	25	Φ18	543	400	400	400	175
75TLS12-30C	148	224	434.5	25	Φ18	543	430	430	430	220
80TLS12-40C	160	242	471	30	Φ18	635	480	480	480	285
100TLS12-60C	182	280	550	30	Φ24	730.5	510	510	510	350
125TLS12-80C	193.5	297.5	587.5	35	Φ24	796	530	530	530	460
140TLS12-120C	212.5	330	650	30	Φ28	935	645	645	645	620
150TLS12-150C	235	361	710	40	Φ28	970	750	750	750	820
200TLS12-200C	235	361	710	40	Φ28	1020	750	750	750	850

Vertical
Type	A	AA	B	BB	C		D	E	F
					standard seal	water flush seal
15TLS12-0.5C	140	170	67	99.5	41.5		Φ17	20	93
25TLS12-2C	154	190	100	135	59	70	Φ22	50	97.5
40TLS12-5C	170	210	117	147	62	73	Φ28	50	109
50TLS12-10C	230	280	122	172	73	84	Φ38	50	131
60TLS12-15C	270	330	160	200	68	79	Φ45	80	131
65TLS12-20C	320	380	175	225	81.5	92.5	Φ50	80	142
75TLS12-30C	376	426	213	264	117	133	Φ60	80	152
80TLS12-40C	380	450	214	264	98	116	Φ60	80	164
100TLS12-60C	430	520	227	308	121	136	Φ70	110	186.5
125TLS12-80C	463	553	260	345	130.5	145.5	Φ75	110	203.5
Type	HA	HB	HD	K	LA	LB			Bear pump estimated wight (G.W.:kgs)
						Flange	Clamp	Screw
15TLS12-0.5C	110	20	15	Φ14	252	180	160	160	20
25TLS12-2C	150	27.5	18	Φ14	345	245	220	220	40
40TLS12-5C	160	22.5	20	Φ14	380	275	260	260	55
50TLS12-10C	210	50	20	Φ18	426	320	308	308	95
60TLS12-15C	225	49.5	25	Φ18	481	350	350	350	150
65TLS12-20C	250	50	25	Φ18	543	400	400	400	175
75TLS12-30C	250	35	30	Φ18	641	430	430	430	230
80TLS12-40C	300	60	25	Φ18	635	480	480	480	285
100TLS12-60C	350	95	30	Φ24	730.5	510	510	510	400
125TLS12-80C	350	85	30	Φ24	796	530	530	530	460